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Metal Detectable Tag Enhances Food Processing Traceability

The food production and meat processing industries require precise product traceability to maintain quality and safety standards. A new metal-detectable direct thermal tag was developed to address gaps in the traceability chain, ensuring safety and compliance in critical processing areas while maintaining compatibility with existing systems.

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Solution:
To meet the industry’s needs, a robust metal-detectable direct thermal tag was created with the following features:

  • Compatibility with direct thermal printing for seamless integration into existing systems.
  • High-quality synthetic material providing excellent thermal imaging and moisture resistance.
  • Ability to withstand high temperatures encountered in smokehouses and water baths.
  • Metal-detectable properties ensuring no risk of contamination in final products.

Process Overview:

  • Material Selection: High-grade direct thermal synthetic material was chosen for durability and clarity.
  • Product Development:
    • Collaboration between technical and operations teams to create the tag.
    • Rigorous testing, including metal detection validation, to ensure compliance.
  • Client Trials: The product underwent extensive client trials, demonstrating suitability for real-world applications.
  • Broader Application: Identified additional uses across meat processing, smallgoods plants, and ready meal preparation due to its heat resistance and safety features.

Result:
The metal-detectable tag has transformed traceability in food production:

  • Enhanced Safety: Full traceability through the entire processing chain ensures greater safety and quality control.
  • Improved Productivity: Compatibility with direct thermal systems maximizes operational efficiency.
  • Broader Adoption: Successfully implemented by meat processors and ready meal producers.
  • Industry Recognition: Won a Gold Award at the Pride in Print Awards for Industry Development and Business Innovation.

This innovative solution bridges traceability gaps, providing food producers with a reliable and efficient tool to meet increasing scrutiny and safety standards across the supply chain.